Metalworking fluids are necessity items for industrial applications. Several machine performances are greatly impacted by the choice of these fluids. Based on the composition and a whole lot of other factors, the choice of metalworking fluids are selected.

Today, we are here to discuss cutting fluids which are widely used in versatile industrial applications. The use of this lubrication solution is specifically popular in metalworking and machinery industries.

If you are not aware of cutting fluids and what they do then here’s your chance to update your knowledge about cutting fluids. Continue to read till the end to learn everything important about cutting fluids.

Cutting Fluids – What is it?

Cutting fluid is a type of lubricant or coolant that is used for enhancing the life of tools and cutting conditions. It is available in both gas and liquid form. The cutting fluids help in reducing the heat and friction produced during machinery use or machinery in general.

Primarily, cutting fluids deliver four functions with its application and they are –

·          Cooling

·          Lubrication

·          Controlling corrosion

·          Chip removal

The right application of cutting fluid differs based on varied factors such as the speed of the cutting machine, type of metal cutting performed, type of material that is being used and many more.

Cutting fluids are composed of petroleum distillates, animal fats, palm oils, water and air. Sometimes there are other raw ingredients also used for its production.

Cutting Fluids Function of Cooling & Lubrication

While cutting fluids are also used for corrosion control and chip removal, the lubrication and cooling functions are mostly known. Let’s see how cutting fluids works in offering cooling and lubrication.

Lubrication

During the cutting process, the tool’s cutting edge and the chip can create heat on its interface. The cutting fluid is applied for lubricating the interface and taming the rough spot as a result of heat produced.

If the heat is not treated with anything then it can create friction. The lubrication effect not just reduces the chances of causing friction but also eliminates the chance of chips being welded on the tools that are used in the cutting process.

The entire cutting process can be carried out smoothly with the help of cutting fluid application as a lubricant.

Cooling

During the machining process, excessive heat is caused as a result of constant friction and energy lost deformity. The surrounding air further poses a challenge as it conducts heat poorly. This condition is termed as low thermal conductivity.

In heavy production activities where, cutting process is carried out intensely, the production of heat due to consistent friction can decrease the efficiency level. This is when cutting fluids are used to cool off the heat.

Cutting fluids available in liquid form are able to reduce more heat. With the application of cutting fluid, you can also accelerate the entire cutting process due to less friction and tool wear.

All in all, it can be rightly said that cutting fluid is an essential item in the metalworking or machining process. It significantly improves the process with its impact on application.