Installation of a flange adaptor may be tricky and require more effort especially if it’s in a tight space. However, Helden’s DN900 UltraGrip flange adaptor makes the task easy with its unique design and user-friendly features. 

This guide will walk you through the installation process step-by-step, ensuring you have a smooth and efficient experience.

 

Understanding the UltraGrip Flange Adaptor

 

A flanged portion is connected to the spigot end of a pipe or tube by a flange adaptor, which is used to combine networks made of various materials or specifically made for one material. There are anchoring and non-anchoring versions of these goods, and the self-anchoring (locking) ones don't require concrete anchor blocks.

This product is a versatile and robust solution designed for a range of challenging site conditions. Its key features include:

 

Ease of Installation:

Designed for quick and straightforward assembly, it is perfect for installation even in narrow trenches.

Lifting Eyes:

The lifting eyes facilitate easy manoeuvrability, making positioning and alignment hassle-free.

 

Preassembled Design:

The adaptor comes pre-assembled, allowing you to position it quickly over the top and bottom tolerance pipe.

Single Spanner Tightening:

With captive studs, you only need a single spanner for tightening. Hence, it is ideal when working in tricky or confined spaces.

 

No Re-Torquing Required:

Once installed, there's no need to re-torque or revisit after the initial bolt-up, saving time and effort.

 

Step-by-Step Installation Guide

  1. Preparation

 

  • Inspect the Product: Before starting, inspect the DN900 UltraGrip Flange Adaptor for any signs of damage or missing components.
  • Check the Pipes: Ensure the pipes are clean, free from debris, and within the product's specified tolerances.

 

  1. Positioning the Adaptor

 

  • Lift and Align: Utilise the lifting eyes to manoeuvre the product into position. The lifting eyes are designed to make handling and alignment straightforward, even in tight spaces.
  • Center Over the Pipes: Position the flange adaptor so it is centred over the end of the pipes to be connected. Ensure the pipes are aligned properly to avoid any installation issues.

 

  1. Tightening the Captive Studs

 

  • Use a Single Spanner: Tighten the captive studs using a single spanner. The design is optimised to reduce the need for multiple tools, making it easier to handle in challenging environments.
  • Ensure Even Tightening: Work in a criss-cross pattern to ensure even tightening of the studs. This will help in achieving a secure and leak-free connection.

 

  1. Final Adjustments

 

  • Check the Alignment: After tightening the studs, check the alignment and ensure the adaptor is correctly positioned.
  • Inspect for Gaps or Misalignment: Look for any visible gaps or misalignment between the flange adaptor and the pipes.

 

  1. Post-Installation Check

 

  • Verify Installation: Confirm that all the studs are securely tightened and there are no loose components.
  • No Re-Torquing Required: Unlike many other fittings, the UltraGrip Flange Adaptor does not require re-torquing after installation, reducing maintenance time and effort.

 

Benefits of Using UltraGrip Flange Adaptor

 

Time-Saving: The preassembled design and single spanner tightening mechanism significantly reduce installation time.

Minimal Maintenance: Once installed, there’s no need for post-installation adjustments or re-torquing.

Ideal for Confined Spaces: Its compact and efficient design makes it ideal for use in narrow trenches and restricted areas.

 

Conclusion

The DN900 UltraGrip Flange Adaptor simplifies the process of joining pipes in challenging conditions. With its user-friendly design, preassembly, and no need for post-installation maintenance, it is an efficient solution for any site. 

If you are interested to learn more about this product then join our showcase at WETEX for firsthand experience.